Mud Agitator
Key Solids Control Equipment for Drilling Fluid Tank Systems
- High Torque & Stable Mixing Performance
- Explosion-Proof & Safe Operation
- Corrosion-Resistant Long Service Life
- Compact & Customizable Design
Key Solids Control Equipment for Drilling Fluid Tank Systems
Mud Agitator utilizes a worm-gear reduction drive, offering advantages such as high transmission torque and smooth operation. As a key piece of solids control equipment within the drilling fluid tank system, it is primarily used for mixing and agitating drilling fluid. It effectively prevents the sedimentation of solid particles within the tank circulation system, thereby ensuring stable performance and uniform consistency of the circulating drilling fluid.
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Mud Agitator Brochure
High-Performance Turbo & Worm Gear Reducer
Equipped with turbo and worm gear speed reducers, delivering large torque transmission with smooth, stable performance under heavy loads.
Explosion-Proof & Efficient Heat Dissipation
The system pairs an explosion-proof motor with a matched reducer, offering excellent heat exchange performance to maintain safe, continuous operation in hazardous environments.
Corrosion-Resistant Galvanized Components
The shaft and impeller undergo galvanizing treatment, providing superior anti-rust and corrosion resistance for long service life in harsh, corrosive mud conditions.
High-Strength Construction
Built with robust, high-strength shafts and impellers, designed to withstand continuous high-load mixing and agitation in demanding drilling applications.
Compact & Space-Saving Design
Features a compact, streamlined structure with a small footprint, making it easy to install and integrate into limited-space mud tank layouts.
Customizable Design Options
Both the shaft length and impeller diameter can be customized to match specific tank dimensions, flow rates, and mixing requirements for different drilling projects.
Strong & Stable Mixing
Large torque turbo & worm gear ensures efficient agitation under heavy loads.
Safe & Explosion-Proof
Explosion-proof motor with good heat dissipation for hazardous oilfield areas.
Long Service Life
Galvanized anti-corrosion shafts and impellers extend working life sharply.
High Strength & Durability
Rugged structure withstands long-term high-load operation.
Easy Installation & Space Saving
Compact design fits all mud tank layouts.
Fully Customizable
Flexible shaft length and impeller diameter to fit any tank or project.
Mud Agitator Specifications
| Model | Motor | Speed | Impeller | Impeller Qty(pcs) | Ratio | EX Standard | Weight | Overall Dimensions |
|---|---|---|---|---|---|---|---|---|
| HYBZJBQ030D | 3kW | 60/72RPM（50HZ/60HZ） | 650mm | 1 | 25:1 | ExdIIBt4/IECEX/A-TEX | 150kg | 715×560×470mm |
| HYBZJBQ055D | 5.5kW | 850mm | 1 | 280kg | 890×700×600mm | |||
| HYBZJBQ075D | 7.5kW | 950mm | 1 | 285kg | 980×750×605mm | |||
| HYBZJBQ075S | 7.5kW | 800mm | 2 | 295kg | 980×750×605mm | |||
| HYBZJBQ110D | 11kW | 1050mm | 1 | 400kg | 1130×840×650mm | |||
| HYBZJBQ110S | 11kW | 850mm | 2 | 420kg | 1130×840×650mm | |||
| HYBZJBQ150D | 15kW | 1100mm | 1 | 425kg | 1160×840×650mm | |||
| HYBZJBQ150S | 15kW | 950mm | 2 | 440kg | 1160×840×650mm | |||
| HYBZJBQ185S | 18.5kW | 1050mm | 2 | 750kg | 1270×1000×730mm | |||
| HYBZJBQ220S | 22kW | 1100mm | 2 | 820kg | 1270×1000×730mm |
Applications
Oil & Gas Drilling (onshore & offshore)
Coal Bed Methane (CBM) Drilling
Horizontal Directional Drilling (HDD)
Geothermal & Water Well Drilling
Result
Stable and uniform mud mixing, no solids settlement, long service life, safe explosion-proof operation, low energy consumption, and reliable continuous working.
MUD AGITATOR FAQs
What is the primary function of a mud agitator in drilling fluid systems?
The Mud Agitator is designed to maintain uniform drilling fluid properties inside mud tanks by continuously mixing and suspending solid particles. It prevents barite and drilled solids from settling, ensuring consistent mud density, viscosity, and overall rheological stability throughout the drilling operation.
How does the mud agitator perform under heavy-duty or high-solids conditions?
The system is engineered with a high-torque worm gear reduction drive, enabling stable operation under heavy solids loading and high-viscosity drilling fluids. It delivers continuous mixing performance even in demanding conditions such as deep wells, high-rate drilling, and abrasive mud environments commonly encountered in oil & gas operations.
Is the mud agitator suitable for hazardous drilling environments?
Yes. The unit is equipped with explosion-proof motors and optimized heat dissipation systems, making it suitable for hazardous drilling locations including onshore rigs, offshore platforms, and high-risk oilfield environments. It is designed for continuous-duty operation under strict safety requirements.
What materials are used to ensure corrosion and wear resistance?
Key components such as shafts and impellers are treated with galvanization and constructed from high-strength materials to resist corrosion, abrasion, and chemical exposure. This ensures long service life even in aggressive drilling fluids containing salts, additives, and abrasive solids.
Can the mud agitator be customized for different tank sizes and drilling setups?
Yes. The agitator is fully customizable in terms of shaft length, impeller diameter, and mounting configuration. It can be adapted to various mud tank layouts, including compact skid-mounted systems and large-scale multi-tank drilling fluid systems used in deep and ultra-deep drilling operations.
What operational benefits can be expected from using this mud agitator?
The system delivers stable and uniform mud mixing, eliminates solids sedimentation, reduces maintenance frequency, and improves overall drilling fluid efficiency. Its robust design ensures low energy consumption, high reliability, and continuous operation, contributing to safer drilling performance and reduced non-productive time (NPT).
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Whether developing a new drilling project or enhancing an existing solids control system, Henyo Petro delivers proven equipment, engineering expertise, and integrated solutions that help improve drilling efficiency, maximize fluid recovery, and reduce waste.
